An RFID-enabled platform for the bulk identification of stacked crates and bins across warehouses, vehicles, and inter-city movements, creating verified movement events and location-wise asset visibility.
Logistics & Manufacturing
RFID & IoT Automation
Asset Tracking & Bulk Reconciliation
Passive UHF/RAIN RFID, Edge Middleware, Cloud Dashboards
The client operates a complex supply chain where more than 10,000 crates and bins are constantly moving between three distinct city locations, resulting in approximately 3,000 daily asset movements.
Because these assets are heavily stacked on pallets, rapidly moved by forklifts and cranes, and transported in bulk by heavy vehicles, manual one-by-one barcode scanning proved completely impractical and massively delayed operations.
Operations directors urgently needed a reliable movement history spanning facility gates, transport vehicles, warehouses, and return locations to prevent asset loss and enable rapid reconciliation.
A streamlined IoT workflow capturing bulk physical movements without disrupting fast-paced logistics.
Durable, passive UHF/RAIN RFID tags are securely attached to crates, bins, and returnable assets. The system captures and validates the required input at the point of origin, cryptographically linking physical tags to the digital asset registry.
Fixed readers with circular-polarized antennas simultaneously scan 50-100 stacked tags during crane pickup, loading, or high-speed gate movement. Edge middleware instantly filters duplicate reads and handles multi-tag collisions in real-time.
The intelligent edge middleware provides offline buffering in case of network drops. Once connected, verified reads are synchronized to central cloud or on-premise databases, making the data instantly available across all geographic locations.
Analytics engines cross-reference reads against dispatch manifests to immediately identify missing, delayed, or damaged assets, routing exceptions for human review and ensuring mathematically perfect inventory reconciliation.
A modular RFID architecture connects tags, readers and edge middleware with asset workflows and reporting.
| Tags & Readers | Passive UHF/RAIN RFID, EPC Gen2 / ISO 18000-63 |
| Read-Zone Edge | 865-867 MHz where applicable |
| Event Processing | Zebra FX9600 / Impinj R700, Circular-polarised antennas |
| Data & Reporting | Edge middleware with duplicate filtering and offline sync |
A completely data-driven approach to asset custody across multiple sprawling facilities.
Instantly captures hundreds of assets in one frictionless operational step, massively strengthening operational throughput.
Eliminates barcode scanning bottlenecks, allowing logistics teams to focus purely on exceptions and process improvement.
Radically improves asset accountability across locations, creating structured, searchable records that prevent shrinkage.
Provides a flawless, immutable movement history for every single bin, enabling perfect reporting, audit, and follow-up.
